AI Diesel Tech

Fault Code Reference

SPN 91 FMI 0Electrical

Accelerator Pedal Position 1 - Data Valid But Above Normal

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DVOM Testing — in guided session

Connector Pinout — in guided session

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Overview

Fault Code

SPN 91 / FMI 0

Category

Electrical

Derate Risk

Yes

Regen Inhibit

No

Inducement Risk

No

Component Location: Accelerator pedal assembly is mounted on the cab floor near the driver's feet, typically bolted to the firewall or floor pan.

Common Symptoms

  • Engine RPM increases without pedal input
  • Check engine light illuminated
  • Throttle response erratic or uncontrolled acceleration
  • High idle condition
  • Unable to reduce engine speed with pedal release
  • ECM records accelerator position higher than actual pedal position

Root Causes

  • Accelerator pedal position sensor internal failure Wiring harness short to voltage supply Corroded or damaged connector at accelerator pedal sensor Water or contaminant intrusion in accelerator pedal assembly ECM internal fault reading sensor signal incorrectly

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Power Derate

Yes

System Interactions

SPN 91 FMI 0 interacts with the following systems and may trigger cascading faults if not resolved promptly.

ECM communication — J1939 network faults can affect all connected modules
Engine protection — ECM may trigger derate to prevent damage
Aftertreatment — engine protection derates can affect regen strategy

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 91 FMI 0 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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