AI Diesel Tech

Fault Code Reference

SPN 677 FMI 2Electrical

Starter Motor - Data Erratic, Intermittent or Incorrect

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Connector Pinout — in guided session

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Overview

Fault Code

SPN 677 / FMI 2

Category

Electrical

Derate Risk

No

Regen Inhibit

No

Inducement Risk

No

Component Location: Starter motor is mounted on the engine block near the flywheel housing, typically on the lower driver or passenger side of the engine.

Common Symptoms

  • Starter motor cranks intermittently or erratically
  • Engine fails to crank consistently when key is turned
  • Starter engages but speed varies unpredictably
  • Intermittent no-start condition
  • Grinding or clicking noise during cranking attempts

Root Causes

  • Faulty starter motor solenoid or internal contacts Loose or corroded battery cable connections Damaged wiring harness between ECM and starter relay Intermittent starter relay failure Poor ground connections at starter or engine block

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Power Derate

No

System Interactions

SPN 677 FMI 2 interacts with the following systems and may trigger cascading faults if not resolved promptly.

ECM communication — J1939 network faults can affect all connected modules
Engine protection — ECM may trigger derate to prevent damage
Aftertreatment — engine protection derates can affect regen strategy

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 677 FMI 2 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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