AI Diesel Tech

Fault Code Reference

SPN 5560 FMI 31AftertreatmentInducement Risk

Aftertreatment DEF Tank Heater - Condition Exists

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Overview

Fault Code

SPN 5560 / FMI 31

Category

Aftertreatment

Derate Risk

No

Regen Inhibit

No

Inducement Risk

Yes — SCR inducement possible

Component Location: DEF tank heater is integrated into or mounted on the DEF tank assembly, typically located on the vehicle frame rail or under-cab area near the DEF tank.

Common Symptoms

  • DEF tank heater not operating in cold ambient conditions
  • DEF quality gauge shows poor quality or frozen DEF
  • Slow or no DEF consumption during cold weather operation
  • DEF system inducement warning active
  • DEF tank temperature remains low despite heater command

Root Causes

  • DEF tank heater circuit open or short to ground Blown fuse in DEF heater supply circuit Faulty DEF tank heater element (internal open circuit) Poor or corroded connector at DEF tank heater harness Failed Aftertreatment Control Module (ACM) heater driver output Damaged wiring harness between ACM and DEF tank heater DEF tank heater relay failure Low or no supply voltage to DEF heater circuit

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Derate Behavior

Power Derate

No

SCR Inducement Risk

If left unresolved, this fault may trigger SCR inducement — a progressive derate enforced by the ECM to ensure emissions compliance.

Mileage / Regen Notes

SPN 5560 FMI 31 indicates a DEF tank heater condition exists; in cold ambient temperatures this may inhibit DEF dosing capability, which can prevent or inhibit active DPF/SCR regeneration and lead to SCR system derating if DEF remains frozen.

System Interactions

SPN 5560 FMI 31 interacts with the following systems and may trigger cascading faults if not resolved promptly.

DPF differential pressure monitoring — soot load calculations affected
SCR NOx conversion efficiency — DEF dosing strategy may be altered
Active regen inhibit logic — regen may be blocked or delayed
Engine protection derate — ECM may reduce power to protect components

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing the DPF without verifying the regen system is functional — a failed regen injector will reload the new DPF.

Ignoring DEF quality — contaminated DEF causes SCR efficiency faults that look like hardware failures.

Deep-dive diagnostic page: SPN 5560 FMI 31 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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