AI Diesel Tech

Fault Code Reference

SPN 4374 FMI 3AftertreatmentMedium

DEF Dosing Valve - Voltage High

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Overview

Fault Code

SPN 4374 / FMI 3

Category

Aftertreatment

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: DEF dosing valve is mounted on the decomposition tube or mixer assembly upstream of the SCR catalyst in the exhaust system.

Common Symptoms

  • Check engine light illuminated. DEF warning lamp may be on. No DEF injection or erratic dosing. Possible ammonia smell from exhaust (over-dosing before fault set). Low NOx conversion efficiency. SCR inlet NOx and outlet NOx readings may be similar on scan tool. Possible white smoke or DEF crystallization at tailpipe if valve was stuck open.

Root Causes

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

Active regeneration is typically NOT inhibited by this fault alone — DPF regen operates independently of DEF dosing. However, if the SCR system cannot dose properly, NOx conversion will suffer and the system may set additional SCR efficiency faults. Prolonged operation without proper dosing can lead to SCR catalyst damage and eventual inducement. Check for companion codes related to SCR efficiency or NOx sensor rationality.

System Interactions

SPN 4374 FMI 3 interacts with the following systems and may trigger cascading faults if not resolved promptly.

DPF differential pressure monitoring — soot load calculations affected
SCR NOx conversion efficiency — DEF dosing strategy may be altered
Active regen inhibit logic — regen may be blocked or delayed
Engine protection derate — ECM may reduce power to protect components
TSB Reference: No confirmed universal TSBs — verify in OEM service portal. Cummins has issued service letters on DEF dosing harness routing near exhaust heat shields. Detroit Diesel has bulletins on aftertreatment harness connector sealing. Freightliner Cascadia models may have harness chafing bulletins for chassis-routed DEF wiring. Always check OEM-specific portal for current TSB applicability.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing the DPF without verifying the regen system is functional — a failed regen injector will reload the new DPF.

Ignoring DEF quality — contaminated DEF causes SCR efficiency faults that look like hardware failures.

Deep-dive diagnostic page: SPN 4374 FMI 3 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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