AI Diesel Tech

Fault Code Reference

SPN 3609 FMI 2AftertreatmentInducement Risk

Exhaust Gas Temperature Bank 1 Sensor 4 - Data Erratic

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Overview

Fault Code

SPN 3609 / FMI 2

Category

Aftertreatment

Derate Risk

Yes

Regen Inhibit

No

Inducement Risk

Yes — SCR inducement possible

Component Location: Bank 1 Sensor 4 is typically located in the aftertreatment system outlet, downstream of the SCR catalyst and DPF.

Common Symptoms

  • Amber check engine light illuminated
  • DPF regeneration issues or frequent regens
  • Poor fuel economy
  • Black smoke from exhaust
  • Reduced engine power in some cases

Root Causes

  • Failed or degraded EGT sensor 4 (Bank 1) producing erratic/irrational signal
  • Corroded or damaged connector at EGT sensor 4 causing intermittent signal
  • Chafed, shorted, or open wiring harness between EGT sensor 4 and ACM
  • Exhaust gas temperature sensor 4 contaminated by soot or moisture intrusion
  • Loose or improperly seated sensor in bung causing thermal measurement error
  • ACM software issue or internal ACM fault causing erratic sensor reading

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Derate Behavior

Power Derate

Yes

SCR Inducement Risk

If left unresolved, this fault may trigger SCR inducement — a progressive derate enforced by the ECM to ensure emissions compliance.

Mileage / Regen Notes

SPN 3609 FMI 2 (erratic EGT Bank 1 Sensor 4) will typically inhibit active DPF regeneration due to the ACM being unable to reliably monitor post-SCR or DPF outlet temperatures. A regen lockout or derate condition may occur, and manual forced regen will likely be blocked until the fault is resolved and cleared.

System Interactions

SPN 3609 FMI 2 interacts with the following systems and may trigger cascading faults if not resolved promptly.

DPF differential pressure monitoring — soot load calculations affected
SCR NOx conversion efficiency — DEF dosing strategy may be altered
Active regen inhibit logic — regen may be blocked or delayed
Engine protection derate — ECM may reduce power to protect components

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing the DPF without verifying the regen system is functional — a failed regen injector will reload the new DPF.

Ignoring DEF quality — contaminated DEF causes SCR efficiency faults that look like hardware failures.

Deep-dive diagnostic page: SPN 3609 FMI 2 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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