AI Diesel Tech

Fault Code Reference

SPN 3598 FMI 3AftertreatmentInducement Risk

NOx Sensor 2 - Voltage Above Normal or Shorted High

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Overview

Fault Code

SPN 3598 / FMI 3

Category

Aftertreatment

Derate Risk

Yes

Regen Inhibit

No

Inducement Risk

Yes — SCR inducement possible

Component Location: NOx Sensor 2 is mounted on the exhaust outlet of the SCR catalyst, downstream of the DEF dosing point, typically on the tailpipe side of the aftertreatment assembly.

Common Symptoms

  • NOx sensor 2 high voltage fault active
  • Aftertreatment system malfunction lamp illuminated
  • SCR efficiency monitoring disabled
  • DEF dosing may continue but without accurate feedback
  • Reduced SCR conversion efficiency reported

Root Causes

  • NOx sensor 2 signal wire shorted to voltage (5V or 12V supply line)
  • Damaged or chafed wiring harness between ACM and NOx sensor 2 connector
  • Failed NOx sensor 2 (internal short causing high voltage output)
  • Corroded or water-intruded connector at NOx sensor 2 or ACM harness plug
  • Open or poor ground reference circuit for NOx sensor 2
  • ACM internal fault causing incorrect voltage reading on sensor input circuit

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Derate Behavior

Power Derate

Yes

SCR Inducement Risk

If left unresolved, this fault may trigger SCR inducement — a progressive derate enforced by the ECM to ensure emissions compliance.

Mileage / Regen Notes

SPN 3598 FMI 3 will typically inhibit active DPF regeneration as the ACM cannot accurately monitor post-SCR NOx levels. Parked and forced regens may be blocked. Derating of engine power may occur if fault is active and SCR system cannot be verified as functional.

System Interactions

SPN 3598 FMI 3 interacts with the following systems and may trigger cascading faults if not resolved promptly.

DPF differential pressure monitoring — soot load calculations affected
SCR NOx conversion efficiency — DEF dosing strategy may be altered
Active regen inhibit logic — regen may be blocked or delayed
Engine protection derate — ECM may reduce power to protect components

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing the DPF without verifying the regen system is functional — a failed regen injector will reload the new DPF.

Ignoring DEF quality — contaminated DEF causes SCR efficiency faults that look like hardware failures.

Deep-dive diagnostic page: SPN 3598 FMI 3 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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