AI Diesel Tech

Fault Code Reference

SPN 4364 FMI 1High

SCR NOx Conversion Efficiency - Very Low (Alt)

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Overview

Fault Code

SPN 4364 / FMI 1

Severity

High

Regen Inhibit

No

Inducement Risk

No

Component Location: SCR catalyst assembly is located in the aftertreatment system downstream of the DPF, typically mounted on the frame rail or under the cab/sleeper area of the vehicle.

Common Symptoms

  • Active fault code with MIL illuminated
  • Excessive tailpipe NOx emissions exceeding threshold
  • Failed emissions inspection or OBD readiness monitor
  • Reduced DEF consumption noted over time
  • SCR system not achieving expected NOx reduction efficiency
  • Possible white exhaust smoke if urea dosing is excessive

Root Causes

  • Degraded or contaminated SCR catalyst (aged or heat-damaged substrate)
  • Incorrect or contaminated DEF fluid (diluted, wrong concentration, or non-AUS32)
  • Faulty or clogged DEF dosing injector causing inadequate urea injection
  • DEF doser pump failure or low DEF pressure reducing dosing quantity
  • NOx sensor (downstream) failure giving false low-efficiency reading
  • NOx sensor (upstream) failure skewing conversion efficiency calculation
  • Exhaust temperature too low for SCR catalyst activation (below 200°C)
  • DPF ash loading causing excessive backpressure and reduced SCR effectiveness
  • DEF supply line restriction or frozen DEF in cold weather
  • SCR catalyst substrate cracked or mechanically damaged

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Mileage / Regen Notes

Catalyst damage possible

System Interactions

SPN 4364 FMI 1 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: SCR catalyst TSB

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 4364 FMI 1 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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