AI Diesel Tech

Fault Code Reference

SPN 4357 FMI 0EGR

EGR Temperature Sensor - Data Valid But Above Normal

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Overview

Fault Code

SPN 4357 / FMI 0

Category

EGR

Derate Risk

Possible

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR temperature sensor is mounted on the EGR cooler outlet or EGR mixer inlet on the engine, typically on the driver side of the engine block near the intake manifold.

Common Symptoms

  • Check engine light illuminated
  • EGR system derate or power loss
  • Excessive EGR cooler outlet temperature readings
  • Poor engine performance or rough idle
  • Increased NOx emissions
  • EGR valve commanding closed or reduced flow
  • Elevated intake manifold temperatures

Root Causes

  • Actual EGR cooler overcooling failure or bypass valve stuck open causing excessive temperature Faulty EGR temperature sensor reading high due to internal sensor drift or failure EGR cooler degradation or partial blockage causing elevated exhaust gas temperatures High engine load combined with high ambient temperatures exceeding normal EGR temp range EGR valve stuck open allowing excessive hot exhaust gas flow Coolant flow restriction to EGR cooler causing reduced cooling efficiency Wiring or connector issue causing signal voltage to read at high end of range ECM software or calibration issue misinterpreting sensor signal

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Derate Behavior

Power Derate

Possible

Mileage / Regen Notes

An above-normal EGR temperature fault (FMI 0) may inhibit or delay active DPF regeneration as the ECM may reduce EGR flow or derate engine to protect EGR components; some platforms will disable regen until fault is resolved to prevent further thermal stress.

System Interactions

SPN 4357 FMI 0 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 4357 FMI 0 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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