AI Diesel Tech

Fault Code Reference

SPN 4340 FMI 2EGR

EGR Temperature Sensor - Erratic/Intermittent

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Overview

Fault Code

SPN 4340 / FMI 2

Category

EGR

Derate Risk

No

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR temperature sensor is mounted on the EGR cooler outlet or EGR mixing pipe, typically on the engine's exhaust side near the intake manifold.

Common Symptoms

  • Intermittent or fluctuating EGR temperature readings
  • Check engine light/MIL illuminated
  • Reduced engine power or performance
  • Increased emissions
  • Poor fuel economy
  • Rough idle or hesitation

Root Causes

  • Damaged or corroded EGR temperature sensor connector/harness
  • Faulty EGR temperature sensor with intermittent internal failure
  • Chafed or shorted wiring harness near exhaust components causing signal dropouts
  • Poor sensor ground connection at ECM or chassis ground point
  • Heat-damaged wiring insulation near EGR cooler or exhaust manifold
  • Loose or backed-out terminal pins at sensor connector
  • ECM connector corrosion or intermittent internal ECM fault

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Derate Behavior

Power Derate

No

Mileage / Regen Notes

An erratic EGR temperature sensor signal may inhibit or abort active DPF regeneration cycles, as the ECM relies on accurate EGR temperature data to confirm safe regen conditions. Regen inhibit or derate conditions may be triggered depending on OEM calibration thresholds.

System Interactions

SPN 4340 FMI 2 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 4340 FMI 2 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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