AI Diesel Tech

Fault Code Reference

SPN 412 FMI 6EGRMedium

EGR Temperature Sensor - Current Above Normal

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Overview

Fault Code

SPN 412 / FMI 6

Category

EGR

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR temperature sensor is mounted directly on the EGR cooler outlet or EGR pipe downstream of the cooler, typically on the driver side of the engine near the intake manifold.

Common Symptoms

  • Active fault code SPN 412 FMI 6 logged in ECM
  • EGR temperature reading stuck at maximum or erratic high value
  • Possible engine derate or power reduction
  • Illuminated MIL or Check Engine light
  • DPF regen may be inhibited or delayed
  • EGR valve operation may be affected or disabled

Root Causes

  • Short circuit to ground or supply voltage in EGR temperature sensor signal wire
  • Failed EGR temperature sensor with internal short
  • Chafed or damaged wiring harness causing short to ground
  • Corroded or moisture-contaminated sensor connector causing leakage current
  • Failed or intermittent ECM driver circuit for EGR temperature sensor
  • Pinched wiring harness near exhaust or EGR cooler causing insulation breakdown

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

Short circuit — inspect wiring before replacing sensor.

System Interactions

SPN 412 FMI 6 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: EGR temp TSB

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 412 FMI 6 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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