AI Diesel Tech

Fault Code Reference

SPN 412 FMI 11EGR

EGR Temperature - Root Cause Not Known

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Overview

Fault Code

SPN 412 / FMI 11

Category

EGR

Derate Risk

No

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR temperature sensor is mounted on the EGR cooler outlet or EGR mixer/intake manifold connection, typically on the passenger or driver side of the engine near the EGR cooler assembly.

Common Symptoms

  • Check engine light illuminated
  • Engine derate or power loss
  • Increased exhaust smoke
  • Poor fuel economy
  • EGR system fault codes present

Root Causes

  • Intermittent or erratic signal from EGR temperature sensor due to loose or corroded connector EGR temperature sensor internal failure producing inconsistent or irrational readings Wiring harness chafing or intermittent open circuit in EGR temperature sensor circuit EGR cooler partial blockage or fouling causing abnormal temperature behavior ECM unable to rationalize EGR temperature against other sensor inputs (MAP, IAT, coolant temp) EGR valve stuck open or partially open causing unexpected temperature readings Exhaust gas recirculation cooler failure allowing coolant intrusion and erratic temps Software or calibration issue causing rationality fault with no clear electrical failure Multiple intermittent faults confusing ECM diagnostic strategy, triggering FMI 11

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Derate Behavior

Power Derate

No

Mileage / Regen Notes

SPN 412 FMI 11 may inhibit or delay active DPF regeneration because the ECM cannot confirm reliable EGR temperature data needed to validate exhaust thermal conditions. Regen inhibit or derate conditions are likely active when this fault is present, depending on OEM calibration.

System Interactions

SPN 412 FMI 11 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 412 FMI 11 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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