AI Diesel Tech

Fault Code Reference

SPN 411 FMI 5EGRMedium

EGR Differential Pressure Sensor - Current Below Normal

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Overview

Fault Code

SPN 411 / FMI 5

Category

EGR

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR differential pressure sensor is typically mounted on or near the EGR cooler or EGR valve assembly on the engine, with pressure ports connected via rubber hoses to the EGR flow passage.

Common Symptoms

  • Active fault code SPN 411 FMI 5 stored in ECM
  • EGR valve operation may be affected or disabled
  • Possible increased NOx emissions
  • Engine may exhibit rough idle or poor throttle response
  • MIL or Check Engine light illuminated
  • Reduced fuel economy

Root Causes

  • Open circuit in signal wire between EGR differential pressure sensor and ECM
  • Broken or corroded connector pin at sensor harness connector
  • Damaged or chafed wiring harness causing open circuit
  • Failed EGR differential pressure sensor (internal open)
  • Missing or poor ground reference at sensor
  • ECM supply voltage wire open causing low current condition
  • Connector moisture intrusion causing high resistance

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

Delta-P sensor open circuit — check wiring before replacing.

System Interactions

SPN 411 FMI 5 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: EGR delta P TSB

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 411 FMI 5 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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