AI Diesel Tech

Fault Code Reference

SPN 411 FMI 0EGR

EGR Temperature Sensor A Circuit Intermittent

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Overview

Fault Code

SPN 411 / FMI 0

Category

EGR

Derate Risk

No

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR temperature sensor is mounted directly on the EGR valve assembly or EGR cooler outlet pipe, typically on the intake side of the engine.

Common Symptoms

  • Check engine light illuminated
  • Engine derate or reduced power
  • Poor fuel economy
  • Increased exhaust smoke
  • Rough engine operation during EGR valve cycling
  • Intermittent fault code that may come and go

Root Causes

  • Intermittent open or high resistance in EGR temperature sensor signal or return wiring harness Corroded, spread, or loose connector pins at EGR temperature sensor harness connector Failed or degrading EGR temperature sensor (thermistor element drifting out of range) Chafed or damaged wiring harness causing intermittent short or open circuit ECM connector pin corrosion or poor contact causing intermittent signal dropout Excessive heat damage to sensor wiring near EGR cooler or exhaust components Moisture intrusion into sensor connector causing intermittent resistance shifts

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Derate Behavior

Power Derate

No

Mileage / Regen Notes

An intermittent EGR temperature sensor fault may inhibit or delay active DPF regeneration cycles, as the ECM requires valid EGR temperature data to confirm safe regen conditions. Regen inhibit or derate conditions may occur when the fault is active.

System Interactions

SPN 411 FMI 0 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 411 FMI 0 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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