AI Diesel Tech

Fault Code Reference

SPN 3516 FMI 4Medium

DEF Pump - Voltage Low

Scan Tool — in guided session

DVOM Testing — in guided session

Connector Pinout — in guided session

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Overview

Fault Code

SPN 3516 / FMI 4

Severity

Medium

Regen Inhibit

No

Inducement Risk

No

Component Location: DEF pump is typically mounted on the DEF tank or integrated into the DEF supply module near the fuel tank area.

Common Symptoms

  • DEF pump circuit fault

Root Causes

  • DEF pump voltage low — short to ground

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

AI walks you through every test — one step at a time. Plans start at $12.95/mo.

System Interactions

SPN 3516 FMI 4 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: DEF pump TSBs

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 3516 FMI 4 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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