AI Diesel Tech

Fault Code Reference

SPN 2659 FMI 3EGRMedium

EGR Target Error - Voltage High

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Overview

Fault Code

SPN 2659 / FMI 3

Category

EGR

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: EGR valve is typically mounted on the intake manifold or EGR cooler outlet on the engine, with the position sensor integrated into the valve body.

Common Symptoms

  • Check engine light illuminated. EGR system not responding correctly to commanded positions. Possible elevated NOx emissions. Engine may run rough at idle or during light load conditions. EGR valve may be stuck open or closed. Scan tool shows EGR actual position not matching commanded position. Possible black smoke under acceleration if EGR stuck open. Poor fuel economy. May notice lack of power during highway driving.

Root Causes

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

This fault typically does not directly inhibit active DPF regeneration. However, if the ECM cannot accurately control EGR flow due to the sensor circuit fault, exhaust gas temperatures and oxygen content may be affected, which can indirectly impact regen efficiency. Monitor for secondary faults related to DPF differential pressure or outlet temperature if regen issues occur alongside this code. Parked regen should still be available in most cases.

System Interactions

SPN 2659 FMI 3 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: No confirmed TSBs — verify in OEM service portal. Check for manufacturer-specific bulletins related to EGR position sensor harness routing and connector sealing updates. Some OEMs have released harness repair kits for EGR sensor circuits prone to chafing near exhaust manifold.

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 2659 FMI 3 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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