AI Diesel Tech

Fault Code Reference

SPN 102 FMI 5Turbo / BoostMedium

Intake Manifold Pressure Sensor - Current Below Normal

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Overview

Fault Code

SPN 102 / FMI 5

Category

Turbo / Boost

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: Intake manifold pressure sensor is mounted directly on the intake manifold, typically on the top or side of the manifold, accessible from the top of the engine.

Common Symptoms

  • Low or no boost pressure reading on gauge or datalink
  • Engine derate or reduced power complaint
  • MIL or Check Engine light illuminated
  • Poor throttle response or sluggish acceleration
  • Turbo over-boost due to missing sensor feedback
  • DPF regen inhibited or disrupted

Root Causes

  • Open circuit or broken wire in sensor signal or supply circuit
  • Corroded or damaged connector at intake manifold pressure sensor
  • Blown fuse or open in sensor 5V supply circuit
  • Failed intake manifold pressure sensor (open internal element)
  • Chafed or shorted wiring harness between sensor and ECM
  • Poor ground connection at sensor or ECM ground reference
  • ECM driver fault causing loss of sensor excitation

Full step-by-step tests, DVOM guidance, and pinout data are available inside the AI Diesel Tech diagnostic session.

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

FMI 5 on SPN 102 will typically inhibit or disable active DPF regeneration because accurate intake manifold pressure is required to calculate airflow and manage regen fuel dosing; passive regen may also be impaired due to incorrect load calculations.

System Interactions

SPN 102 FMI 5 interacts with the following systems and may trigger cascading faults if not resolved promptly.

TSB Reference: Boost sensor TSB

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Deep-dive diagnostic page: SPN 102 FMI 5 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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