Repair Cost Estimator
Typical parts and labor cost ranges for common diesel truck repairs. Use these estimates to budget repairs, evaluate shop quotes, and understand the cost of diagnosing before replacing.
These are estimates only. Actual costs vary by region, shop labor rate, parts brand (OEM vs. aftermarket vs. reman), and vehicle configuration. Get multiple quotes before authorizing major repairs.
Aftertreatment System Repairs
| Repair | Parts | Labor | Total Range |
|---|---|---|---|
| DPF replacement (commercial) Varies by engine platform and DPF brand | $1,500–$3,500 | 3–6 hrs | $2,000–$5,000 |
| DPF cleaning (bake & blow) | $300–$600 | 1–2 hrs | $400–$800 |
| SCR catalyst replacement | $1,200–$2,500 | 3–5 hrs | $1,700–$4,000 |
| NOx sensor replacement | $150–$400 | 0.5–1 hr | $250–$600 |
| DEF injector replacement | $200–$500 | 1–2 hrs | $300–$800 |
| DOC replacement | $800–$1,800 | 2–4 hrs | $1,100–$2,800 |
Turbocharger Repairs
| Repair | Parts | Labor | Total Range |
|---|---|---|---|
| Turbocharger replacement (commercial) Reman vs. new affects cost significantly | $1,500–$4,000 | 4–8 hrs | $2,000–$6,000 |
| VGT actuator replacement | $400–$900 | 2–4 hrs | $600–$1,500 |
| Turbo speed sensor replacement | $50–$150 | 0.5–1 hr | $100–$300 |
Fuel System Repairs
| Repair | Parts | Labor | Total Range |
|---|---|---|---|
| Fuel filter replacement | $50–$150 | 0.5–1 hr | $100–$300 |
| Injector replacement (single) Per injector; full set multiplies cost | $300–$800 | 2–4 hrs | $500–$1,400 |
| High-pressure fuel pump replacement | $800–$2,500 | 4–8 hrs | $1,200–$4,000 |
| Fuel lift pump replacement | $150–$400 | 1–2 hrs | $250–$700 |
EGR System Repairs
| Repair | Parts | Labor | Total Range |
|---|---|---|---|
| EGR valve replacement | $200–$600 | 2–4 hrs | $400–$1,200 |
| EGR cooler replacement Flush cooling system after replacement | $400–$1,200 | 4–8 hrs | $800–$2,400 |
Diesel Pickup Repairs
| Repair | Parts | Labor | Total Range |
|---|---|---|---|
| Powerstroke 6.7L EGR cooler | $300–$700 | 4–6 hrs | $700–$1,600 |
| Duramax injector replacement (single) | $250–$600 | 2–4 hrs | $450–$1,200 |
| RAM Cummins EGR valve | $150–$400 | 1–3 hrs | $250–$800 |
| Powerstroke CP4 pump failure (full system) Full fuel system replacement required | $3,000–$6,000 | 10–20 hrs | $5,000–$12,000 |
How to Reduce Repair Costs
Diagnose before replacing
A $50 diagnostic session can prevent a $2,000 parts cannon repair. Know exactly what's wrong before ordering anything.
Fix root cause, not symptoms
A replaced NOx sensor that fails again means the root cause (DEF quality, DEF injector) was never fixed. You pay twice.
Compare OEM vs. reman vs. aftermarket
Remanufactured parts often cost 40–60% less than OEM with comparable reliability for many components.
Catch derates early
A $300 DEF injector repair caught early prevents a $2,500 SCR catalyst replacement from a contaminated system.
Know what's wrong before you pay
Run a guided diagnosis to confirm the root cause before authorizing any repair.