AI Diesel Tech

Fault Code Reference

SPN 656 FMI 5Fuel SystemHigh

Injector Cylinder 6 — Current Below Normal or Open Circuit

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Overview

Fault Code

SPN 656 / FMI 5

Category

Fuel System

Fault Type

electrical

FMI Category

current low

Severity

High

Derate Risk

Yes

Regen Inhibit

No

Inducement Risk

No

Component Location: Cylinder 6 injector — rearmost cylinder on inline-6 engines. Injector harness runs full length of valve cover rail to rear of engine. Connector at top of valve cover near injector body adjacent to flywheel housing.

Common Symptoms

  • Cylinder 6 misfire — rough idle and uneven power delivery
  • Engine knock or rattle from cylinder 6 (rear) position
  • Reduced power and fuel economy
  • Black or white smoke from exhaust
  • Hard start or extended crank time
  • MIL illuminated with active injector fault

Root Causes

  • Injector solenoid open circuit — internal injector winding failure
  • Broken or chafed injector harness wire at cylinder 6
  • Corroded or backed-out injector connector at cylinder 6
  • ECM injector driver circuit failure for cylinder 6 channel
  • Injector return circuit open — missing ground path
  • Injector body failure — mechanical seizure causing electrical open

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Derate Behavior

Power Derate

Yes

Mileage / Regen Notes

Injector solenoid winding failure increases above 400,000 miles. Rear cylinder harness chafing risk is highest due to harness length and proximity to flywheel housing.

System Interactions

SPN 656 FMI 5 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Fuel rail pressure — injector timing and quantity affected
Engine power output — derate may be triggered to protect injectors
Aftertreatment regen — low fuel pressure can prevent regen completion
TSB Reference: Cummins TSB 4021756 — Injector Solenoid Circuit Diagnosis; Detroit TSB 16-008 — Injector Open Circuit Diagnosis

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing injectors without verifying fuel supply pressure — low supply pressure causes injector faults.

Ignoring fuel filter restriction — a clogged filter causes low rail pressure that mimics injector failure.

OEM Notes

Cummins

ISX/X15: If SPN 654, 655, and 656 are all active, suspect ECM driver bank B failure. INSITE injector test required. Cylinder 6 harness is longest — check full length for damage.

Detroit

DD15: Cylinder 6 injector connector corrosion is common. Clean connector before replacing injector. DDDL required.

PACCAR

MX-13: Confirm with DAVIE4 injector test. Cylinder 6 harness routing near flywheel housing is a known chafe point.

Volvo

MP8: PTT injector contribution test required. Rear cylinder harness routing near flywheel housing is a chafe risk.

Deep-dive diagnostic page: SPN 656 FMI 5 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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