AI Diesel Tech

Fault Code Reference

SPN 204 FMI 0Fuel System

Injector Circuit Malfunction - Cylinder 3

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Overview

Fault Code

SPN 204 / FMI 0

Category

Fuel System

Derate Risk

Possible

Regen Inhibit

No

Inducement Risk

No

Component Location: Cylinder 3 fuel injector is located on the cylinder head at the third cylinder position in the engine firing order.

Common Symptoms

  • Rough idle with visible shaking
  • Misfire on cylinder 3
  • Increased white or gray smoke from exhaust
  • Loss of power under load
  • Engine runs rough during cold start
  • Check engine light illuminated

Root Causes

  • Faulty fuel injector on cylinder 3 Damaged or corroded injector wiring harness Failed injector driver circuit in ECM Contaminated fuel causing injector sticking Loose or corroded injector connector

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Derate Behavior

Power Derate

Possible

System Interactions

SPN 204 FMI 0 interacts with the following systems and may trigger cascading faults if not resolved promptly.

Fuel rail pressure — injector timing and quantity affected
Engine power output — derate may be triggered to protect injectors
Aftertreatment regen — low fuel pressure can prevent regen completion

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

Replacing injectors without verifying fuel supply pressure — low supply pressure causes injector faults.

Ignoring fuel filter restriction — a clogged filter causes low rail pressure that mimics injector failure.

Deep-dive diagnostic page: SPN 204 FMI 0 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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