AI Diesel Tech

Fault Code Reference

SPN 111 FMI 4Engine ProtectionMedium

Engine Coolant Level Sensor — Voltage Below Normal

Scan Tool — in guided session

DVOM Testing — in guided session

Connector Pinout — in guided session

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Overview

Fault Code

SPN 111 / FMI 4

Category

Engine Protection

Fault Type

sensor

FMI Category

electrical low

Severity

Medium

Derate Risk

Sometimes

Regen Inhibit

No

Inducement Risk

No

Component Location: Coolant degas/overflow tank — sensor mounted in tank body

Common Symptoms

  • Coolant level sensor fault active
  • Coolant level warning may be active
  • Sensor reading stuck low or at zero

Root Causes

  • Coolant level sensor wiring short to ground
  • Sensor connector corrosion
  • Sensor failure
  • Open circuit in sensor supply wire

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Derate Behavior

Power Derate

Sometimes

Mileage / Regen Notes

Sensor failures common 300k–500k miles. Connector corrosion increases with age.

System Interactions

SPN 111 FMI 4 interacts with the following systems and may trigger cascading faults if not resolved promptly.

ECM communication — J1939 network faults can affect all connected modules
Engine protection — ECM may trigger derate to prevent damage
Aftertreatment — engine protection derates can affect regen strategy
TSB Reference: Cummins TSB 4021531 — Coolant Level Sensor Electrical Diagnosis

Common Diagnostic Mistakes

Replacing the sensor without verifying wiring continuity and supply voltage first.

Clearing codes without identifying and resolving the root cause — the fault will return.

Ignoring related active faults — cascading faults often share a root cause.

Skipping the connector inspection — corrosion and damaged pins are a leading cause of sensor faults.

Condemning the ECM before exhausting all wiring and component tests.

OEM Notes

Cummins

ISX15: Confirm actual coolant level before replacing sensor.

Detroit

DD15: Check wiring harness routing near hot engine components.

Deep-dive diagnostic page: SPN 111 FMI 4 — Full FSM Sequence & Repair Steps — includes wiring notes, sensor specs, and gated repair procedures.

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