AI Diesel Tech

SPN 102 FMI 2 — Intake Manifold Pressure Data Erratic

Medium–High Severity

SPN 102 FMI 2 — Intake Manifold Pressure Data Erratic

Erratic MAP is sensing integrity first, true boost control second. Turbo replaced for intermittent MAP dropouts — when the MAP sensor or shared 5V supply was the cause — is the most documented misdiagnosis.

SPN 102 FMI 2 — Intake Manifold Pressure Data Erratic — diesel diagnostic illustration

Fault Overview

SPN 102 FMI 2 indicates intake manifold pressure or boost data is unstable or implausible. Failing MAP sensor, intermittent harness, poor 5V or ground, connector fretting, and actual boost instability from leaks or actuator issues are the primary causes. Smooth deviations that follow actuator or leak behavior can be real boost issues — abrupt dropouts are electrical.

Engine & Platform Coverage

MAP-sensed turbocharged diesels — HD/MD/LD

Possible Causes

  1. 1.Failing MAP sensor with intermittent dropout under vibration
  2. 2.Intermittent harness at MAP connector or shared reference bus
  3. 3.Poor 5V supply stability at MAP sensor connector
  4. 4.Connector fretting at MAP sensor under vibration
  5. 5.Actual boost instability from leaks or actuator issues — only after sensing is proven stable

Wiring & Circuit Notes

KOEO MAP should be near atmosphere and stable. Abrupt dropouts under load are electrical — smooth deviations that follow actuator or leak behavior can be real boost issues. Check 5V bus health before condemning the MAP sensor.

DVOM Specs & Sensor Tests

Check KOEO MAP baseline stability — should be near atmosphere. Check 5V bus health at MAP connector. Wiggle test at MAP connector and shared reference bus while monitoring PID. Graph desired versus actual boost under load. Leak and actuator path only if MAP sensing is stable and deviation is real and smooth.

Diagnostic Flow — FSM Sequence

AI Diesel Tech enforces this evidence-gate sequence. Each gate must pass before advancing.

6 steps locked behind Technician Mode
  • 1
    Check KOEO MAP baseline stability — should be near atmosphere
  • 2
    Check 5V bus health at MAP connector
  • 3
    Wiggle test at MAP connector and shared reference bus while monitoring PID
  • 4
    Graph desired versus actual boost under load
  • 5
    Abrupt dropouts — electrical path (sensor/harness/bus)
  • 6
    Smooth deviations following actuator or leak behavior — boost control path
  • 7
    Leak and actuator path only after MAP sensing is proven stable

Unlock the full evidence-gated diagnostic sequence, DVOM test steps, and repair procedures in Technician Mode.

Repair Steps

5 steps locked
  • 1Check KOEO MAP baseline stability — should be near atmosphere
  • 2Check 5V bus health at MAP connector
  • 3Wiggle test at MAP connector and shared reference bus while monitoring PID
  • 4Graph desired versus actual boost under load
  • 5Abrupt dropouts — electrical path (sensor/harness/bus)
  • 6Smooth deviations following actuator or leak behavior — boost control path
  • 7Leak and actuator path only after MAP sensing is proven stable

Unlock full diagnostic steps, DVOM tests, and repair procedures.

Full Diagnostic Access

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Summary

SPN 102 FMI 2 is sensing integrity first, true boost control second. MAP must be proven stable before any turbo or boost control conclusions.

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DVOM tests · repair steps · full access